1. Key Technical Parameters

1.1 Base Material Standards

  • ASTM A653 (US) / EN 10346 (EU) / JIS G3302 (Japan)
  • Common grades: DX51D, DX52D, DX53D (formability grades)
  • Thickness range: 0.3mm to 5.0mm (±0.05mm tolerance)

1.2 Zinc Coating Specifications

1.3 Mechanical Properties

  • Tensile strength: 270-500 MPa (varies by grade)
  • Elongation: 18%-40% (DX53D for deep drawing)
  • Spangle size: Regular (60-150µm) / Minimal spangle (≤30µm)

2. Application Case Studies

2.1 Automotive Industry (Tesla Cybertruck)

  • Material: Galvanized Ultra-Hard 30X Cold-rolled Steel
  • Coating: ZM310 (Zn-Mg-Al alloy, 3.1µm)
  • Performance: Withstands 9mm bullet impact + 10,000hr salt spray test

2.2 Green Buildings (Shanghai Tower)

  • Application: Curtain wall substrates
  • Specs: DX54D+Z275, 0.7mm thickness
  • Advantage: 50-year maintenance-free facade vs. 15-year painted steel

2.3 Renewable Energy (NextEra Solar Farm)

  • Component: Mounting structure
  • Material: Magnelis® (Zn-3.5%Mg-2%Al)
  • Result: 0.003mm/year corrosion rate in coastal Florida

3. Selection Guidelines

3.1 Environment-Based Coating Choice

3.2 Cost-Performance Analysis

  • Z60: $0.35/kg (general purpose)
  • Z275: $0.52/kg (10x lifespan in harsh environments)
  • ZA55: $0.68/kg (30% lighter than equivalent protection)
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