1. Key Technical Parameters
1.1 Base Material Standards
- ASTM A653 (US) / EN 10346 (EU) / JIS G3302 (Japan)
- Common grades: DX51D, DX52D, DX53D (formability grades)
- Thickness range: 0.3mm to 5.0mm (±0.05mm tolerance)
1.2 Zinc Coating Specifications
1.3 Mechanical Properties
- Tensile strength: 270-500 MPa (varies by grade)
- Elongation: 18%-40% (DX53D for deep drawing)
- Spangle size: Regular (60-150µm) / Minimal spangle (≤30µm)
2. Application Case Studies
2.1 Automotive Industry (Tesla Cybertruck)
- Material: Galvanized Ultra-Hard 30X Cold-rolled Steel
- Coating: ZM310 (Zn-Mg-Al alloy, 3.1µm)
- Performance: Withstands 9mm bullet impact + 10,000hr salt spray test
2.2 Green Buildings (Shanghai Tower)
- Application: Curtain wall substrates
- Specs: DX54D+Z275, 0.7mm thickness
- Advantage: 50-year maintenance-free facade vs. 15-year painted steel
2.3 Renewable Energy (NextEra Solar Farm)
- Component: Mounting structure
- Material: Magnelis® (Zn-3.5%Mg-2%Al)
- Result: 0.003mm/year corrosion rate in coastal Florida
3. Selection Guidelines
3.1 Environment-Based Coating Choice
3.2 Cost-Performance Analysis
- Z60: $0.35/kg (general purpose)
- Z275: $0.52/kg (10x lifespan in harsh environments)
- ZA55: $0.68/kg (30% lighter than equivalent protection)
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